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Old Posted Jul 15, 2013, 5:07 PM
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Sustainable Building Practices

New Ottawa big box toy store snapped together like Lego blocks

Modular wood panel construction a speedy, cheap alternative to steel structure

By Maria Cook, OTTAWA CITIZEN July 15, 2013 12:10 PM


OTTAWA — Cross-laminated timber is a new construction material which arrives on site ready to snap together. So it’s fitting that the first building in Ottawa to use the emerging technology is a store that carries Lego.

Playvalue Toys is set to open this week in an airy new 16,200-square-foot store and warehouse at 130 David Manchester Road in the west end of Ottawa. Among the thousands of toys, including play structures and trampolines, is a large selection of Lego, the plastic building system loved by kids.

Architect Rickson Outhet was reminded of it as he watched the big box store take shape. “Just like a toy building assembly, all of the walls were part of a pre-manufactured kit and were erected right out of the package which came from Austria,” he says.

“It’s the product of the future,” adds Outhet. “It’s green beyond anything we can do in Canada.”

Cross-laminated timber or CLT is made of multiple layers of wood stacked crosswise and glued together. The panels are solid and can be used as structure for walls, floor and roof. “It’s like a butcher block,” says Outhet.

The environmental benefits come from using a renewable resource: young, fast-growing trees which are replaced. It takes less energy to make lumber than steel and concrete. “The whole building acts as a carbon sink,” says store owner Doug Jones.

Inside the store, creamy panels of spruce are exposed; a finished surface means additional material such as drywall is not needed.

“It’s spectacular,” says construction manager Brad Morley. “It’s not like anything else. The entire inside of the building is wood from floor to ceiling.”

CLT was developed in the mid-1990s in Austria as the result of a joint research project with the wood industry and academia. The prefabricated system of pre-cut components has been used in Europe for about 20 years and was introduced in Canada in 2010.

Playvalue is the third project in Ontario to use the product, after the Wayne Gretzky Sports Centre in Brantford, and picnic shelters in Brampton.

The store moved from leased space on Carling Avenue where it had been for 22 years. The building is being razed to make way for a car dealership.

Jones, who is a structural engineer by training, likes wood. He was intrigued by the system when he saw it a couple of years ago at a seminar by Wood WORKS!, a program of the Canadian Wood Council which promotes use of wood for non-residential projects.

He was impressed by the thermal and sound insulation and fire rating. Also cost and speed.

The material for the building — 156 panels — cost less than $300,000 including shipping and duties. “It’s totally amazing.”

From order to delivery took eight weeks. The drawings were fed into a computer and in a day the panels were cut and ready. “The whole building went through their factory in one day,” says Jones.

About 200 cubic metres of panel arrived numbered and labelled from Austria to Montreal by ship on nine containers and then trucked to Ottawa. The panels are 28 feet high, four feet wide and five inches thick. They were packed in the order they would be used.

“I watched the unloading of the containers in this forest and I thought ‘Oh my God we just brought in loads and loads of spruce from the forests of Austria and planted them in the forests of Ontario,’” says Outhet.

“It’s something we could be shipping to the world, rather than buying from Austria.”

There are two Canadian producers, in British Columbia and Quebec, but the Austrian firm Binderholz was chosen because they had more experience and “the product was vastly superior in finish,” says Outhet.

The new store sits on four acres at Hwy. 7 and the Hazeldean overpass, near Stittsville.

On site, cranes tilted the wall panels into place. They are connected with tongue and groove joints plus wood bolts.

“The panels tilt it up in sequential manner much the way the one would construct a Lego castle,” says Outhet.

Lego also inspired some of the design. The window mullions above the door make a brick joint pattern which matches the proportions of Lego. A simple red canopy over the entrance looks like a single giant block pulled out from the wall.

The biggest challenge was training the construction crew and bracing the panels. the final panel “dropped in like butter,” says Outhet. “It was amazing. We had one guy with a 10-pound sledgehammer at the top to give it a final tap. Everything fit.”

The exterior is clad in white metal because wood can’t be exposed in our climate.

A large warehouse and loading facility was needed because a big chunk of the store’s business is web-based and is expected to grow in future. Product is delivered daily throughout North America.

Construction started in January but there were delays because the City of Ottawa wouldn’t accept European standards for fire and seismic capability.

“This is brand new for this city,” says Outhet. In the end, the city asked a structural engineering firm to review the submission and it was approved.

Across Canada, close to 20 buildings have been built using CLT. The Laurentian School of Architecture in Sudbury is being designed with it, as is the Wood Innovation and Design Centre in Prince George B.C. It will be one of North America’s tallest wood buildings at nine storeys.

The Ontario office of Wood WORKS! plans to use Playvalue as a case study.

“It’s a different way of looking at wood construction,” says Ontario Wood WORKS! technical director Michelle Maybee.

“Typically when people think of wood-frame construction, they think of two by fours,” she says. “This is a slab product. It’s more similar to concrete construction than traditional light-weight frame. It opens up the types of applications.”

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Old Posted Jul 16, 2013, 12:30 AM
Norman Bates Norman Bates is offline
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Mother says that when we start importing wood from Austria to construct buildings in Canada then our economy is doomed.
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Old Posted Jul 16, 2013, 12:38 AM
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Originally Posted by Norman Bates View Post
Mother says that when we start importing wood from Austria to construct buildings in Canada then our economy is doomed.
We already produce cars and chocolate in Mexico, clothing in Bangladesh and, oh yeah, Canadian currency in Europe.
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Old Posted Jul 16, 2013, 12:16 PM
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That's a very peculiar spot for a big box store. I wonder if there is further retail development planned for this area...
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Old Posted Jul 16, 2013, 12:38 PM
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That's a very peculiar spot for a big box store. I wonder if there is further retail development planned for this area...
My thoughts exactly, although I hope not. Ottawa needs to start doing more infills and stop spreading like wild-fire.. Next thing you know "Ottawa" will spread from Carleton Place to Cumberland. Yet half of the city is filled with empty lots, abandoned buildings and damn green space (no not parks or usable green space but just wasted fields).

Tis' a shame...
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Old Posted Jul 16, 2013, 12:44 PM
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I agree...it seems very premature to put retail this far out in the bush with all the land already designated retail nearby yet closer to civilization...
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Old Posted Jan 27, 2023, 11:03 PM
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Updating Building Codes for More Extreme Weather

Why your home isn’t built to last against extreme weather
Canada’s building codes are out of date, inconsistent and ill-prepared for climate change. As worsening floods, fires and storms threaten our neighbourhoods, slow-moving regulatory systems and resistance to change by governments and industry have left standards decades behind

Kathryn Blaze Baum and Tu Thanh Ha, The Globe and Mail
Published January 27, 2023


The afternoon of July 15, 2021, Natalie Harris dropped by her ex-husband’s house in Barrie, Ont., to see the teenaged son they co-parent and visit the family dogs. Soon after she arrived, her former spouse, Jon Hunwicks, called. He was at Costco and had just seen a wind gust hurl a garbage can into a car, smashing the windshield. “Take the dogs and get to the basement,” he said. Not a minute after Ms. Harris and her son went underground, the house started shaking. Heaps of dust fell on them as the structure above was ripped apart. The wind was so loud they couldn’t hear each other’s screams. Within seconds, all was quiet. Ms. Harris, her breath heavy with adrenaline, climbed the stairs to the main floor. She looked up and saw the sky where the roof used to be. Rain poured down on her, and drenched pieces of pink insulation, splintered lumber, overturned furniture and other wind-strewn debris. “Oh my god!” she can be heard yelling in a video she filmed in the immediate aftermath. “The roof is gone.”

Ms. Harris said it’s “by the grace of the universe” that the tornado – with wind speeds up to 210 km per hour – didn’t kill anyone. However, the twister left dozens of homes uninhabitable; they weren’t built to withstand its force.

Nor are the homes on the East Coast prepared for more frequent hurricanes or those on the West Coast for severe heat waves and wildfires. And homes across the country are ill-prepared for destructive flooding.

As extreme weather events are increasing, the way the places in which we live, work and play are designed and built becomes more important than ever. And building codes, which set minimum standards for structural protection, are a tool that, if they took climate change into account, could save lives and property.

To understand how well building codes across the country protect us, The Globe and Mail interviewed dozens of engineers, architects, builders, researchers, meteorologists, inspectors and government officials, as well as insurance and credit-rating industries stakeholders.

Reporters pored over thousands of pages of documents, and searched through nearly 1,600 proposals submitted to national code-makers going back 15 years, to unearth efforts to improve the resilience of buildings – as well as the resistance to do so.

The Globe’s months-long examination reveals that Canada’s building code regulations are inadequate to stand up to our new climate reality and are largely based on outdated or poor-quality data that does not consider current or future climate change. The average annual total precipitation amounts referenced in the most recent edition, for instance, rely on observations from 1961 to 1990.

The Globe also found that the independent panels that develop the National Building Code first received proposals a decade ago to incorporate climate resiliency into design and construction requirements. However, such adaptation measures have not been a priority, with provinces and territories focusing first on energy efficiency.

Although climate adaptation has started to be addressed in policy, that still hasn’t translated to specific technical priorities for the 2025 national code – and it’s likely we won’t see resilience measures put in place until the 2030 version. This means houses we’re constructing now won’t be built to better withstand the severe weather events that we know are increasing across the country, setting us up for more destruction, more lives in peril and higher insurable losses.

The Globe’s analysis of the national code focused on structures that are three storeys or less, and that occupy an area not exceeding 600-square-metres. Known as Part 9 buildings in the code, these include properties that house businesses, offices and low-hazard industrial sites. And, of course, they include most people’s homes.

Unlike larger buildings, those in the Part 9 category don’t require the design services or sign-off of a professional engineer. But when natural disasters strike, they account for significant insured losses.

Despite the building code’s crucial role in public safety, several people interviewed for this story described how the slow and fragmented process of updating it has made us vulnerable. “One of the issues with codes and standards is that they are mere minimums,” said climate-risk consultant David Lapp, a former manager for Engineers Canada. “It’s quite a process to get these changes updated … we’re seeing these events happening that are more frequent and intense, and codes and standards have difficulty keeping up.”

They emphasized also that the national code-making process functions like a “black box,” in which little information trickles down to the person or group that submitted a proposed change.

The federal government is taking steps to address gaps in the data and problems with the code-development system, but critics say the effort is too little, too late, and doesn’t jibe with Ottawa’s pledges on climate change.

The stakes are only going to get higher. According to Catastrophe Indices and Quantification Inc., a consultancy that analyzes data from meteorological and human-made disasters, insured damage from severe weather events in Canada have gone from an average of $400-million per year in the early 2000s to an average of roughly $2-billion in recent years.

Gregory Kopp, the lead researcher with Western University’s Northern Tornadoes Project, was at the scene in the aftermath of 2021’s twister in Barrie, to conduct a survey of the damages and determine the intensity of the tornado. He saw the torn pink insulation amid the shattered bricks, ripped sidings and destroyed roofs.

It’s nonsensical, he said, to codify energy efficiency but then punt on climate-resilience measures that keep those energy-efficient homes intact. “If it ends up in a landfill,” he said, “it’s a no-win situation.”

How a building is constructed depends very much on where, exactly, it’s located.

Canada doesn’t have a binding federal building code. Instead, every five years or so, the government publishes the National Building Code, a model code that provinces and territories can choose to adopt in full or with amendments. Municipalities can also pass building bylaws. The result is a patchwork of regulations and a slow-moving system rife with bottlenecks. Some jurisdictions are working off of a decade-old – or even decades-old – national code.

Today’s edition of the national code is more than 1,500 pages, and references hundreds of standards. It covers the construction of new residential, commercial, institutional and industrial buildings, as well as substantial alterations to existing ones.

Historically, the code has been developed by the Canadian Commission on Building and Fire Codes – an independent, volunteer body comprised of industry practitioners, building users and operators, regulators and construction technology experts. The commission received input and direction from a provincial and territorial advisory committee.

The national code-change process is housed within the National Research Council (NRC), an agency under the federal Innovation department. The governance structure was overhauled last fall, but the NRC in the past appointed stakeholders to the commission. It supplied financial, administrative and technical support to the commission and its standing committees.

The NRC has published several studies acknowledging problems with the code-development system. The studies found that stakeholders had trouble communicating with each other, in turn eroding transparency and trust, and that people from the field of climate change were under-represented on the codes commission and weren’t being heard.

Concerns had been raised as early as 2016. Julie Gelfand, a watchdog with the Office of the Auditor-General of Canada, warned that the NRC had failed to incorporate climate-change trends into the design requirements of the code. “Homes and other buildings built to withstand our current climate may not be strong enough to withstand climates in the decades to come,” Ms. Gelfand, who was commissioner of the environment and sustainable development, wrote in that audit.

The quality of the climate data is important because it dictates the design requirements for various aspects of a building, including those related to drainage, cladding, roofing, heating and ventilation. In its response at the time, the NRC agreed and said it would “begin working on climate change adaptation by July 2016 for the 2015–2020 code cycle, with completion anticipated by 2020.”

The NRC followed up by launching the Climate-Resilient Buildings and Core Public Infrastructure Initiative, which acknowledged that the use of historical climate data has “resulted in assets that have not been designed to withstand the extreme weather events we are currently experiencing.” The government developed future-looking climatic design data, including related to temperature, precipitation and wind. The data will be submitted for potential inclusion in the 2025 edition of the national code.

However, there’s typically a lag between the stated year of a code edition and the actual time it’s published. And, because provinces and territories have only committed to adopting the 2025 national model code within 18 months, it could be nearly 2030 before construction requirements rely on the new data.

“We have known about climate change for decades now and yet our code still doesn’t consider future climate,” said Keith Porter, chief engineer with the insurance-industry-backed Institute for Catastrophic Loss Reduction (ICLR). “It’s pretty slow. It’s at least a decade behind what we should have – and what we could have – been doing.”

Despite more attention being placed on climate-change resiliency, it still hasn’t been deemed a primary concern. In an Oct. 4, 2021, letter to the chair of the commission on building codes, the provincial and territorial advisory committee laid out its recommended priorities for the code cycle that will result in the 2025 edition.

The number one priority was alterations to existing buildings for energy efficiency, followed by accessibility and, thirdly, fire and life safety topics. Finalizing a policy paper on climate-change mitigation and adaptation – a process that began about five years ago – came in as the fourth priority. (The federal government did not have a role in developing the priorities.)

Although the national code isn’t binding, it’s significant because other tiers of government adopt it in its entirety or with specific amendments. It’s the foundation for codes across the country.

Most provinces and territories are working off of the 2015 national code, and are in the midst of adopting some version of the 2020 edition. Manitoba, though, is still using the 2010 code, with some changes. The province announced in October that it had decided to effectively skip the 2015 edition in favour of going straight to the 2020 version, which wasn’t actually released by the NRC until March of 2022.

Some provinces, such as Saskatchewan, adopt the national code outright. Others, like Ontario or British Columbia, have their own codes, based on the national one with some tweaks. The codes in those two provinces are considered to be more advanced when it comes to addressing climate change, but like the federal model, the emphasis has been on energy efficiency.

Quebec says its code is similar to the federal document but there’s a key twist: it doesn’t apply to residential buildings of less than three floors or nine units. Those are left to municipalities, placing smaller dwellings under a hodgepodge of local regulations.

A survey of 188 Quebec municipalities conducted last spring by APCHQ, the province’s homebuilders association, found that 10 municipalities had their own building bylaws while others relied variously on national code editions from 1985 to 2020. Another 74 municipalities, or 39 per cent of respondents, had no construction bylaws or codes at all.

Indigenous communities are also a patchwork. First Nations are under federal jurisdiction, so provincial and territorial codes don’t automatically apply to them. At the same time, the national code has no legal status unless formally adopted by a local authority.

It’s left to individual communities to ratify a transfer of responsibility for land management from Ottawa and then adopt and enforce their own rules.

In B.C., for instance, Tk’emlúps te Secwe̓pemc has a housing policy that follows the province’s code. Near Montreal, Mohawks of Kahnawake use standards that combine parts of the national and Quebec codes. In Ontario, Chippewas of Rama First Nation uses the national code – except for their casino, where whichever of “the more stringent” provisions of the national or Ontario codes apply.

Others, however, have no such bylaws. A 2021 Ontario chief coroner report on fire deaths in First Nations said they face “jurisdictional neglect” when it comes to building codes. “The lack of uniformity across the province, chronic underfunding and a lack of support for enforcement mechanisms has left many communities with homes in disrepair,” the report said.

Rebuilding a town from a blank slate might seem like an opportunity to incorporate more stringent construction standards to ward against natural disasters. But as the B.C. town of Lytton illustrates, even the most affected people may balk at the idea of adaptation at all costs.

On June 30, 2021, during a record heat wave, a wildfire amplified by high winds destroyed most of Lytton, forcing people to flee as smoke, ash and embers descended on the town.

Their houses reduced to charred bricks and scorched metal, most Lytton residents remain scattered in neighbouring municipalities and recently marked their second holiday season away from their hometown.

After the fire, Lytton adopted Bylaw 711, an ordinance that made it the first Canadian community with stricter guidelines to protect against the spread of wildfires. The decision underscored the reality that, while the national code is a guide, specific jurisdictions can choose to move more quickly on climate resilience.

But the new rules in Lytton faced resistance from many locals, and critics of the bylaw took office following the September municipal election, including Denise O’Connor, the new mayor.

Although the bylaw is still in place, Ms. O’Connor and all four councillors have voiced concerns that it will hinder an already drawn-out reconstruction, and have talked about scaling down its scope.

Clearing the contaminated ground has to be done carefully because Lytton sits within the territory of Nlaka’pamux First Nations and the soil must be checked for archeological artifacts. Residential construction may not begin until June.

That date would coincide with the expiry, after two years, of the insurance coverage for additional living expenses that residents are receiving while waiting to rebuild their homes. Nonie McCann, one of the new councillors, said in an interview that the delays and uncertainty have stoked concerns that the bylaw could impede the rebuilding even more. “None of us is married to that bylaw,” she said.

Bylaw 711 was proposed under the previous mayor, Jan Polderman. A member of the former council reached out to the ICLR – the insurance-industry-backed institute – to help design the bylaw, which it did with help from an NRC paper, the National Guide for Wildland-Urban Interface Fires.

The bylaw features measures to shield houses from wind-carried embers, through the use of noncombustible materials for porches and sidings, covering gutters and vents with mesh, and requiring tempered glass panes for exterior doors.

The bylaw also dictates that vegetation be trimmed and that firewood stacks, propane tanks and recreational vehicles be kept at a distance from homes. “If an RV were to burn, that is a very large source of high-intensity heat … That’s one of the mechanisms [behind] how fire spreads from one structure to another,” wildfire expert Alan Westhaver told council last November.

The fireproofing would add an average of $5,000 to a house’s price tag. The ICLR noted that Ottawa pledged $6-million to help rebuild Lytton to fire-resistant standards and said it would lobby for more aid if that is not enough. But money aside, many residents say it’s hard to source the right materials to rebuild or find modular homes meeting the new requirements.

At a Dec. 14 meeting, Lytton council instructed municipal staff to review and make recommendations on the parts of the bylaw dealing with the placement of propane tanks, firewood and RVs. During the debate, councillors suggested those restrictions should be left to the discretion of individual homeowners. Noncombustible construction materials are still mandatory, though Ms. McCann said council could consider removing that condition too if it becomes too onerous.

Beyond Lytton, cost is bound to be a source of opposition in locations considering resilience measures, especially in places experiencing an affordable housing crisis. Even less expensive measures – for example, installing hurricane straps to protect roofs or backwater valves to reduce basement flooding – are met with hesitation by homeowners and some housebuilders. But there are changes afoot on a number of fronts.

The 2021 Barrie tornado wasn’t the city’s first, nor will it be its last. In 1985, a twister tore through the region, killing 12 people and causing $150-million in damages, more than the estimated $100-million in insured damages in 2021. Studies have shown that a warming planet lends itself to the sort of atmospheric conditions that cause destructive tornadoes and, as a result, peak tornado season in southern Ontario is now more likely to extend into fall.

In the wake of the 2021 twister, Ms. Harris, at the time a Barrie city councillor, sponsored a motion proposing that Ontario change its building code to better withstand extreme wind loads. Currently, Ontario’s code aligns with the national model in requiring three three-inch nails in each roof-to-wall connection. Known as toe nails, they help prevent the roof from lifting during high-wind events, but they aren’t as effective on their own when it comes to tornadoes of a certain force.

The City of Barrie was among those that jointly submitted a code-change request to the province last year recommending the use of hurricane straps to better connect the roof to the walls and the walls to the foundation.

The use of these hurricane fasteners – palm-sized steel brackets – would cost an estimated few hundred dollars per home. The proposal contained several other wind-impact measures, including some related to the sheathing that adds stability to a building, and the anchor bolts used to connect structural elements to concrete. It went out for public consultations and is currently under consideration for possible inclusion in the next edition of the provincial code, which is slated to be in effect next year.

The province said it has also shared the proposal with the NRC for consideration to be added to the national code. In the meantime, some builders and homeowners are voluntarily installing fasteners such as hurricane straps or six-inch screws in addition to toe nails.

When Ms. Harris’s ex-husband rebuilt his house, from the foundation up, he did so with hurricane straps. “We feel much safer,” Ms. Harris said. “Let’s be real, it’s not like this isn’t never going to happen again.”

As in Barrie, the City of Calgary is also advocating for changes to the national code.

In the wake of the 2020 hailstorm that caused $1.4-billion in insured damages to tens of thousands of homes and vehicles – one of the costliest storms in Canadian history – Calgary is seeking enhanced roofing requirements, including asphalt shingles that are more resistant to hailstones. A provincial working group is studying the idea, with the aim of an eventual code change request.

A separate code-change request at the national level related to wind load, championed by the Canadian Wood Council and others, has made it to the stage of public review. That proposal, which includes bracing walls with structural sheathing to resist horizontal wind load and seismic forces, is expected to go out for public consultation in February.

Proposals at the national level typically take anywhere from 18 months to more than five years to make their way through the system. In the last decade, at least six national code-change requests aimed at addressing durability during severe weather events – specifically related to extreme winds and flooding – were either rejected or have stalled somewhere along the decision-making process.

Records of the committees reviewing those requests indicate that the panels weren’t convinced that there was a pressing problem, or felt that there wasn’t enough data. One request for backup power for sump pumps was deemed to be outside the scope of the national code system. In other cases, the proposal was referred to a subcommittee and made no further progress.

One climate-related code-change request submitted by the ICLR in 2013, for example, said using toe nails wasn’t enough to hold down roofs under high wind pressure and there was a need for “connectors that will resist” – in other words, hurricane straps.

The Standing Committee on Housing and Small Buildings, which reviewed that proposal, rejected the idea in 2014, unconvinced there was evidence to support the change. “This may be an example,” a summary of the discussions says, “where engineering calculations may substantiate a higher requirement yet field experience has not shown this.”

When the federal government released its national adaptation strategy in November, it chose to hold its launch event in Prince Edward Island. Last fall, houses there and in other Atlantic provinces were knocked from their foundations by the powerful storm surge of Hurricane Fiona. Causing an estimated $660-million in insured damages, Fiona is the costliest extreme weather event ever recorded in Atlantic Canada.

“We need to act now,” federal Emergency Preparedness Minister Bill Blair said when announcing the strategy. “In order to make sure we do it right, we’re building smarter and using climate data better.”

The section of the government’s strategy that deals with code changes and resilience, however, doesn’t explicitly mention houses and small residential buildings. Federal officials would not say if the strategy refers only to public infrastructure. And while the federal government committed to publishing a net-zero emissions building code by the end of 2024, this addresses the need to mitigate climate change, not adapt to it.

Given that some amount of climate change is already baked into Canada’s present and future, no matter what the international community does next to reduce emissions, adaptation is key; some of the places that have already suffered from extreme weather might be struck again.

In Lytton, a forestry consulting company that the town retained to create a wildfire protection plan, B.A. Blackwell & Associates Ltd., warned in its report that the community remains vulnerable. “It is not ‘if’ another wildfire will threaten Lytton, but it is ‘when’,” it said.

Large swaths of the country are at risk for extreme heat – the silent killer in climate-change’s arsenal. According to a report from the University of Waterloo’s Intact Centre on Climate Change, low-lying areas from the west coast to the Rockies, the southern Prairies, and north of Lake Erie in Ontario through Quebec’s St. Lawrence River Valley, are particularly vulnerable.

And while our scientific understanding of the impact of warming global temperatures on tornadoes is evolving, a study by Western University’s Northern Tornadoes Project found that the number of verified tornadoes in Ontario has steadily increased since 1875.

In an e-mail, the NRC highlighted the work the government has done in recent years to address concerns with the building code, including working with the Canadian Standards Association to improve standards related to building durability, publishing guides on what people can do voluntarily to protect from wildfires and flooding, and developing future-looking design direction based on different climate-change scenarios.

“This was groundbreaking research, and was the first time in the world that design values that took into consideration the impacts of climate change were developed for buildings and bridges,” the federal agency said of the work, which was done by a research group within Environment and Climate Change Canada, in collaboration with the University of Victoria’s Pacific Climate Impacts Consortium. “The NRC is sharing these methods internationally to inform similar efforts in the United States and Australia.”

The NRC also recently overhauled the national code-making governance model. The revamped structure was years in the making, driven primarily by a desire among the provinces, territories and industry to harmonize codes across the country and reduce interjurisdictional trade barriers. It is also meant to create a more “responsive” and “agile” codes-development system, an NRC spokesperson said in an e-mail.

The new structure redefines the NRC’s role – one of decision-maker at the table, rather than simply a publisher and source of support for the independent commission. Deputy ministers from the federal, provincial and territorial governments will also have more power. Industry and other stakeholders will have their say through an advisory council and public consultations.

Some within industry said the new structure could become politicized, given the increased decision-making powers of the federal, provincial and territorial governments. Adam Auer, president and CEO of the Cement Association of Canada, said he’s concerned that decisions will still be made “inside a black box, within government” and that the revamped structure could actually be more cumbersome than its previous iteration. “We’re monitoring to see whether or not the voice we used to have is preserved under this new model,” he said, adding that the association is supportive of measures to reduce the construction industry’s carbon footprint and boost resilience.

However, it’s widely viewed as a positive that the new governance model aims to harmonize codes across the country, making things easier and more cost-effective for manufacturers and builders who operate nationally. In addition, the consistency across jurisdictions will create a more even playing field when it comes to public safety. “All Canadians should be equally safe no matter where they live,” said Frank Lohmann, the director of building science with the Canadian Home Builders’ Association.

Mr. Lohmann, who spent more than two decades with the NRC working on national codes, said the association supports market-driven resilience measures but wants to see affordability considered every step of the way.

Doug Tarry is one home builder who exemplifies the growing willingness to produce houses that are better adapted to extreme weather. In Southern Ontario locations, for example, his builders have installed hurricane straps or six-inch screws. While he advocates against costly, overly complicated engineered solutions, he’s keen to “go after the low-hanging fruit” of climate-resilience measures.

“Some things just aren’t that hard and just aren’t that much more expensive,” said Mr. Tarry, whose company, Doug Tarry Homes, is based in St. Thomas, Ont. “Sometimes I’ll get asked, ‘Why do you bother doing that? We don’t have tornadoes here in St. Thomas. And I say, ‘Well, we’ve been really lucky.”

With research from Stephanie Chambers and Rick Cash



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https://www.theglobeandmail.com/canada/article-houses-extreme-weather-building-codes/
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Old Posted Aug 20, 2023, 11:44 PM
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'Like an Ikea set': Is prefab construction the solution to Canada's housing supply woes?
Off-site construction draws new interest as Canada grapples with a lack of affordable housing, skilled labour shortage

Shantaé Campbell, Postmedia
Published Aug 17, 2023 • 5 minute read




“It’s like putting together an Ikea set,” said Craig Mitchell, principal of BlackBox Offsite Solutions Ltd., an expert in off-site construction, while explaining the simplicity of prefabricated housing construction.

“You can build the building and model it (in a factory) and then you can break it down into individual panels or components. All those panels can be sent on the back of a flatbed truck and then erected on site.”

Prefabricated modular construction isn’t a new idea: Its origins trace back to the Gold Rush in the United States and Winston Churchill’s plan to tackle the housing shortage in the United Kingdom after the Second World War.

But it’s an option that is drawing new interest as Canada grapples with a lack of affordable housing and a skilled labour shortage that is constraining attempts to build more quickly.

Approximately 90 per cent of construction companies report that the shortage of skilled labour or trades is adversely affecting their ability to bid on projects and meet project deadlines, according to a recent survey by KPMG Canada. They also believe incorporating digital technologies can enhance the effectiveness of their workforce in mitigating those labour shortages. Prefabricated or modular construction has been touted as one of the technologies with the potential to reshape the industry by providing an approach that minimizes the reliance on traditional on-site labour.

“Technology can help the construction industry address Canada’s housing and infrastructure challenges,” Tom Rothfischer, partner, and national industry leader at KPMG Canada, said in the report. “Digital tools, if used smartly, save time and money, reduce waste and improve worker safety and productivity. In short, they help get projects done on time or ahead of schedule and on budget.”

Prefabricated construction entails the off-site manufacturing of building components in controlled factory environments, which are then transported to the construction site for assembly.

According to Mitchell’s 2022 landscape study commissioned by Forestry Innovation Investment on prefabrication in Canada, wood prefabrication — which combines mass timber, panels and volumetric modular construction — is gaining attention due to its sustainability benefits and ongoing technical and market developments.

The Canadian mass timber industry is still progressing in terms of production capacity and market penetration compared to Europe, but there is growing market awareness and acceptance fuelled by public-sector demand, government support, research and industry project profiles.

But even with growing acceptance by consumers and government support, the construction sector is grappling with a skilled labour shortage, which hinders any swift transition to new methods.

“The problem is that there’s all this new construction technology because it’s sexy right now, but from an adoption standpoint, it’s very difficult to get it adopted into the traditional construction process … because the labour isn’t there,” Mitchell said.

Amid the country’s housing supply crisis, there was a significant decline in construction employment in July, with 45,000 fewer jobs, a decrease of 2.8 per cent. This follows a more modest reduction in June, when 14,000 jobs were lost. Employment in construction has shrunk by 71,000 since January. This downturn has offset the cumulative growth of 65,000 jobs from September 2022 to January 2023.

At the current pace of construction, Canada’s housing stock will grow by about 2.3 million units by 2030, reaching a total of nearly 19 million units. But the Canadian Mortgage and Housing Corp. (CMHC) has calculated that approximately 3.5 million units on top of that will be needed to achieve housing affordability targets.

Mitchell said that a transition to alternative methods of construction could allow projects to be delivered more efficiently and expeditiously.

Earlier this year, Mitchell and his team completed construction of a four-storey wood prefabricated apartment building in the Prairies within 12 months, while the traditional construction approach would have typically taken 14 to 16 months.

“Four months of design. A month or two of ordering all the materials. A couple of months of building the project in the factory, and then three to four months to finish it off on site,” Mitchell said. “So, the actual site work portion of it is actually less than six months from start to finish, foundations through to finishing off the building.”

Utilizing prefabricated materials appears to be a logical solution for addressing some of the challenges in the housing market, but the adoption of this technology faces an additional obstacle, said Kevin Lee, chief executive of the Canadian Home Builders’ Association (CHBA): the instability of interest rates.

“With low interest rates, we got a lot of housing starts in 2021 and 2022,” he said. “In 2022, interest rates went up and so in 2023, we’re seeing … fewer housing starts. When you don’t have the consistency, it makes it harder to invest all the capital that is required to have more factory-built.”

Housing starts in July dropped 10 per cent 254,966 starts from June, the year’s strongest month so far, and 11 per cent in urban areas where the need for more housing is more acute, according to CMHC. But it also said the pace of construction remained 7.4 per cent above the five-year seasonally adjusted average.

Lee said the CHBA is exploring opportunities for collaboration with the federal government to address these challenges. The goal is to facilitate increased industry investment and strategically allocate those investments to enhance the capacity for accelerated housing construction.

This approach safeguards against economic downturns and prevents company bankruptcies resulting from idle equipment or suboptimal production levels in factories.

“It’s not as simple as, ‘Factory-built makes all kinds of sense, so we should just build that way,'” he said. “There are some very real investment challenges to doing a lot more housing this way.”

According to Lee, adopting this construction method also tends to be more expensive compared to traditional methods. However, its main advantage lies in its efficiency and speed.

“Right now, you pay a little bit more, but you get the time benefits,” said Marlon Bray, a cost consultant at global real estate software and advisory firm, Altus Group. “It’s whether or not that time is worth the money.”

However, he said the higher costs are attributed to the manufacturing process and lack of demand. A significant commitment to manufacturing is necessary for modular construction to gain more market share and become more cost-effective.

“Just like optimizing car production requires a high volume of units, the same principle applies here,” Bray said. “Take the example of Ford’s F150 truck: since they produce a large quantity, the price per unit is around $65,000 to $75,000. If they produced half as many trucks, the price would likely increase to $100,000, and with only 10 trucks, it could reach $150,000.”

Bray said that if a provincial government, for instance, decided tomorrow to address affordable housing and provided a contract to build 10,000 affordable modular units across 10 sites in Toronto, the manufacturer would scale up production, resulting in reduced costs per unit and faster construction.

In the meantime, he’s firmly advocating for prefabricated construction as the definitive long-term solution to the nation’s housing challenges.

“It will be the long-term solution,” he said. “It’s just a matter of getting the endgame commitment from the different levels of government and large-scale orders that prioritize repetition.”

• Email: [email protected]

https://ottawacitizen.com/real-estate/pr...wcm/bd5bc959-81b6-4ed0-8f86-4776948243d4
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  #9  
Old Posted Aug 21, 2023, 2:18 PM
DarthVader_1961 DarthVader_1961 is offline
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Could 3D printing of homes be useful here? Maybe not for tall buildings but certainly for 1 or 2 stories homes
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  #10  
Old Posted Apr 4, 2024, 11:37 PM
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Doug Ford wants modular housing in Ottawa. What does that mean?
Some elements narrow down what the province has in mind: they will be low-rise ownership homes and the cost will be "attainable."

Joanne Laucius, Ottawa Citizen
Published Apr 04, 2024 • Last updated 2 hours ago • 5 minute read


The province has asked the City of Ottawa to identify surplus land on which to build modular housing as part of its $543-million “new deal” with the municipality.

As one of its “core commitments” to the deal, the city is to develop modular home ownership sites on two pieces of surplus land the province has asked the city to identify. The deadline to decide on that land and “lead the development of two ready surplus municipal sites” is the end of December.

There’s a lot that is still unanswered about what this means for potential homeowners, but three elements narrow down what the province has in mind: the homes will be ownership units, they will be low-rise and the cost will be “attainable.”

Here’s what we know so far:

What is modular housing?

Essentially, modular housing is prefabricated housing, built off-site in a factory and transported to the building site to be assembled. Most people are familiar with single-family modular homes, usually transported from the factory to a lot provided and serviced by the buyer.

The main difference between modular houses and conventionally built houses is the construction and delivery process, according to the province’s definition.

“With modular construction, three-dimensional modules are constructed in a factory and then moved to the site, usually on a flatbed truck. After they arrive on-site, the modules are placed on a foundation, connected to each other, and then fully finished.”

Tiny homes can be modular. So can apartment buildings. In larger projects, the modules are stackable, to create multi-unit buildings. Some projects are also hybrid, meaning certain elements are prefabricated and others are built on the site.

The province is big on modular housing. Why?

With the 2022 More Homes Built Faster Act, the province was looking to leverage surplus or under-utilized lands as well as building technology to meet its goal of building at least 1.5 million new homes by 2031.

Last November, the province convened its first annual housing forum to discuss how to meet those goals in the face of high interest rates, labour shortages and inflation on the cost of building materials.

The government is developing a modular housing framework to help meet housing demands and position the province’s construction industry to be a leader in innovative housing construction, said Paul Calandra, the Minister of Municipal Affairs and Housing.

“We intend to use a ready-to-go Request for Qualification process which is a transparent approach to identify and pre-qualify companies interested in modular housing construction,” he said.

Premier Doug Ford has expressed enthusiasm for modular housing. In December in a video on X, Ford built a gingerbread house out of a kit while extolling the efficiency of building modular homes.

“To tell you the truth, the modular homes are probably easier to build than the gingerbread house,” said Ford as he was glueing the pieces together with icing.

Do other cities have modular housing initiatives?

There are examples all over the province, built for various reasons and different markets.

Toronto approved the construction of its first 250 modular homes on city-owned sites in 2020 and 2021. Since then, Toronto has completed 216 modular homes and has committed to building 1,000 new modular homes.

In Hamilton, a modular affordable rental housing development with 24 studio apartments and shared amenities such as a communal room and a laundry room was built in a former parking lot.

Some projects are temporary measures.

Peterborough has opened a “modular bridge housing community,” consisting of 50 individual cabins with a communal washroom-shower facility and a service hub for support agencies. It is operated by the Elizabeth Fry Society.

The Niagara region has announced a temporary 50-bed modular homeless shelter in downtown St. Catharines. It will remain open for about two years until a permanent shelter is ready.

Are there any examples of multi-unit lowrise modular buildings constructed by Ottawa builders?

Jason Burggraaf, executive director of the Greater Ottawa Home Builders’ Association, doesn’t know of any local builders who have built or are considering large-scale modular projects.

“But that doesn’t mean there aren’t any,” he said. “I don’t know of any projects that have been built to these specifications, or similar, but that doesn’t preclude them from being done,” he said.

Like mixed-income or affordable projects, it would have to be something a builder takes on specifically because they want to do that type of project, said Burggraaf. If a project allows for panelization or component building, that will open up opportunities for most large-scale builders.

The province is looking for ‘attainable’ modular housing. What does that mean?

That’s unclear. The province uses the word “attainable” often, but has not defined what it means. The city is working on a definition with the province, said city manager Wendy Stephanson.

According to the Canada Mortgage and Housing Corporation (CMHC), the narrow definition means housing that conforms to the standard definition of “affordable” housing, which means housing consumes no more than 30 per cent of a household’s gross, pre‐tax income.

CMHC’s broader definition is that the cost allows people to be housed and move to other levels of the local market as their needs change — for example, a couple who live in a rented apartment buying a townhouse after they have children.

Policy-wise, the government has tied the idea of attainable to modular, said Burggraaf.

While it hasn’t been officially defined, “attainable” is generally assumed to be about 90 per cent of average market rent, while “affordable” is typically assumed to be at 80 per cent of average market rent or better, he said.

What are some likely sites for a modular housing project in Ottawa?

That’s also unclear. Stephanson told councillors the city is looking at identifying sites, but did not name any.

Some are already concerned about the parameters of the deal. Some candidate sites for low-rise modular housing might be better suited for more dense housing, said Kitchissippi ward Coun. Jeff Leiper.

“We should be looking at mid-rise and high-rise,” he told Stephanson.

https://ottawacitizen.com/news/local-news/what-is-modular-housing
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  #11  
Old Posted Apr 4, 2024, 11:40 PM
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Quote:
Originally Posted by rocketphish View Post

Are there any examples of multi-unit lowrise modular buildings constructed by Ottawa builders?

Jason Burggraaf, executive director of the Greater Ottawa Home Builders’ Association, doesn’t know of any local builders who have built or are considering large-scale modular projects.

“But that doesn’t mean there aren’t any,” he said. “I don’t know of any projects that have been built to these specifications, or similar, but that doesn’t preclude them from being done,” he said.

Like mixed-income or affordable projects, it would have to be something a builder takes on specifically because they want to do that type of project, said Burggraaf. If a project allows for panelization or component building, that will open up opportunities for most large-scale builders.
I guess he isn't aware of this modular project:
https://skyscraperpage.com/forum/showthread.php?t=225557
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  #12  
Old Posted Apr 15, 2024, 6:06 PM
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Ontario Expanding Mass Timber Construction Up to 18 Storeys
Mass timber expansion will help build more homes and support Ontario’s forestry sector

April 08, 2024


https://news.ontario.ca/en/release/10042...ass-timber-construction-up-to-18-storeys
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  #13  
Old Posted Apr 15, 2024, 6:30 PM
SL123 SL123 is offline
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Originally Posted by rocketphish View Post
Ontario Expanding Mass Timber Construction Up to 18 Storeys
Mass timber expansion will help build more homes and support Ontario’s forestry sector

April 08, 2024


https://news.ontario.ca/en/release/10042...ass-timber-construction-up-to-18-storeys
Awesome news!!!
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  #14  
Old Posted May 29, 2024, 12:59 PM
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Is mass timber the next big thing in cheaper, greener construction? More provinces are saying yes
The material is touted as a way to quickly build more housing, but some builders think it's still too unproven

Paula Duhatschek · CBC News
Posted: May 29, 2024 4:00 AM EDT | Last Updated: 5 hours ago


Urban downtowns are sometimes called concrete jungles because the apartments and office buildings that make up skylines from New York to Vancouver are generally made of — what else? — concrete.

But that could change with a push underway to build more tall buildings with another material: mass timber.

Mass timber is an umbrella category of materials made by binding layers of wood together to create larger, stronger elements like panels and beams. Proponents say it's faster and easier to build with than concrete and steel, and less carbon-intensive to boot.

If concrete and steel are the Coke and Pepsi of highrise construction, mass timber has so far been more of a generic-brand cola. Mass timber made up just one per cent of all building construction materials in North America in 2022, according to an RBC report.

But analysts expect the market to rapidly expand in the years ahead, and all across the country, existing mass-timber plants are being expanded and new ones are in the works, from B.C. and Alberta to Ontario and Nova Scotia.

<more>

https://www.cbc.ca/news/canada/calgary/i...-more-provinces-are-saying-yes-1.7213165
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Old Posted Nov 11, 2025, 6:31 PM
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Here's a random long form video about high rise timber construction as I eat my lunch.

https://www.youtube.com/watch?v=apFFspX4BTE
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I don't understand how communism works.

Last edited by rocketphish; Nov 27, 2025 at 4:33 PM. Reason: Split post into two
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  #16  
Old Posted Nov 27, 2025, 4:36 PM
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News Release
Ontario Launches Advanced Wood Construction Action Plan
June 26, 2025


Province protecting forestry jobs and building homes and buildings faster by promoting the use of advanced wood construction

https://news.ontario.ca/en/release/1006119/ontario-launches-advanced-wood-construction-action-plan
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  #17  
Old Posted Nov 27, 2025, 4:43 PM
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Can prefab homes help the housing shortage? Local builders tell us what has to change

Sonia Mendes, OBJ
November 27, 2025


As they await details of how Build Canada Homes (BCH) will engage homebuilders to tackle the country’s housing crisis, some local companies hope their prefabricated, modular processes can be part of the solution. Build Canada Homes is a new federal agency, launched this year by Prime Minister Mark Carney, that will build affordable housing at scale. According to the agency’s website, it will leverage public lands, offer flexible financial incentives, attract private capital, facilitate large portfolio projects, and support modern manufacturers. Paul Kealey, founder and CEO of Ottawa-based EkoBuilt, established in 2004, welcomes the government’s new initiative and hopes his firm can benefit.

“The heavy emphasis on modular, prefab building fits with our systems and values. We’re hoping there's an engagement process and a proper procurement process –– that the government is not just transfixed on large housing corporations –– because, ultimately, some of them aren't focused on the highest energy-efficiency targets or healthy-building targets.” The exact criteria for builders to work on BCH projects are not known, but the agency will be able to partner with private-market developers. Initially, BCH plans to build non-market housing on federal land before taking a wider focus on Canada’s housing crisis.

Builders like Kealey underscore the benefit of the prefabricated approach in expediting the construction process. “Without prefabrication, house projects –– whether they're single homes or small, multi-family buildings –– typically take 12 months,” said Kealey. “When we prefabricate, we can cut that time in about half.” While he commends Build Canada Homes for aspiring to a sustainable approach, Kealey said he hopes concepts such as energy-efficiency are truly prioritized as the government considers its homebuilding partners.

EkoBuilt specializes in “passive house” design, which utilizes a unique building standard for ultra-high energy efficiency.

“The biggest benefits are the energy savings from a heating and cooling perspective. The passive house uses 80 to 90 per cent less energy compared to houses built to code,” said Kealey. “It's easy building a home as cheaply as possible from a dollar-value perspective, but it's very difficult maintaining that low affordability cost into the future if it isn't focused on conserving energy.” While passive homes cost about 10 per cent more than a standard build, Kealey said that’s negated through savings in utilities, making passive homes a more affordable choice as energy prices rise. Now in six provinces and more than 35 U.S. states, EkoBuilt’s houses are also “hydro-thermically protected,” meaning they are airtight but vapour-open so mold cannot grow within wall or roof systems. Prefabrication and risk reduction In the Bank and Heron area, Ottawa’s Theberge Group has just broken ground on its second and third prefabricated modular projects: two, eight-unit apartment buildings. Jeremy Silburt, the firm’s director of acquisitions, planning and development, said he was drawn to the idea of prefabrication as a way to mitigate risk.

“Project development is a very risky game. You run into all kinds of problems on-site with weather delays, changing prices for materials, (issues with) availability of trades,” said Silburt, adding that Theberge also has multiple 200- to 375-unit buildings in traditional, on-site construction. “I thought if I could find a way to do it better, that changes the development game.

“When we build them in a factory with a fixed-price contract, it's very easy for us to get to a tighter number in terms of what our costs are –– we have a smaller contingency to work with.” In partnership with Guildcrest Homes, another modular builder, Theberge developed a standardized build that could be “rapidly reproduced across the city,” said Silburt. “We came up with an eight-unit design that could be put on a standard-sized lot in Ottawa. Then we could go and do this across multiple lots.” Silburt said the company’s first modular apartment building went up near Carling Avenue and Churchill Avenue in March 2025. The modular components were built by Guildcrest in Morewood, Ont., about 45 minutes southeast from Ottawa.

“We have plans to deploy a couple more throughout the year,” said Silburt. “We’re venturing into volumetric, modular multi-family. We’re exploring the opportunity of doing that on a larger scale.”

While housing from Theberge is outside the initial mandate of BCH to build not-for-profit housing, Silburt said he sees an opportunity for the federal government to stimulate overall demand for prefabricated, modular homes in all aspects of Canadian housing. “I think it’s a good way to foster an industry,” said Silburt, adding the prefab sector has always struggled to keep pricing at par with traditional, stick-built construction. “We may see market housing creep in as a combination with affordable housing. Then they'll open it up to those of us who are traditional, private developers to help them get to their (long-term) goals.” Jason Burggraaf, executive director of the Greater Ottawa Home Builders’ Association, agrees. “The question to my mind is, ‘Can the government remove the barriers that have prevented mass marketization of prefabricated homes up to this point?’” said Burggraaf.

Since the housing market is cyclical, he explained, it makes it harder for prefabricated building manufacturers to gain traction since they can’t rely on steady sales. If the government could offer sustained ordering, it would set the industry up for future success, Burggraaf said. “If you want to hit those bigger milestones –– if you want to do 5.8 million homes across the country in the next decade –– you’ve got to break that housing cycle of low market activity, high market activity,” he says. As Canada’s population has grown, the pace of homebuilding hasn’t kept up with demand. Burggraaf said that if Canada wants to double homebuilding output from 220,000 to 400,000 units a year –– as the government is aiming to do –– the approach needs to change. “We're not talking about increasing factory-built housing at the expense of regular, build-on-site housing, we're looking at every avenue where we can get housing supply,” he said. “We’re talking about increasing the size of the pie –– really trying to double it. “I don't know that prefab is necessarily the solution that's going to fix everything, but it's an avenue of housing supply that we can certainly scale-up to get us closer to where we want to be.”

Silburt pointed to successful models of prefabricated, modular homebuilding in other countries. “If you look around the world –– if you go to Sweden, the United States, Singapore –– we are years behind the rest of the world in terms of how you build factory homes cheaply and efficiently, we're 30 years behind,” said Silburt. “The government's got to get better at how they procure; whatever we can do to get this industry going and get it on its feet (in Canada) –– it's a struggling industry.”

https://obj.ca/prefab-homes-help-housing-shortage-local-builders/
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